Metals & alloys · Aluminium alloys

AlSi10Mg additive/casting alloy

An Al–Si–Mg alloy widely used in laser powder bed fusion and casting because of good processability, low density and useful post-heat-treatment strength.

Family
Aluminium Alloy
Record
Standard
Conditions
4
Sources
3
Browse this family
More

01

Overview

Material class
Metals & alloys
Category
Aluminium alloys
Family
Aluminium Alloy
Product forms
Casting, Powder/feedstock

Composition

ConstituentMinMaxTypicalNote
Si91110
Mg0.20.450.3
Fe0.550.2
Cu0.050.02
Mn0.450.1
Ti0.150.05
AlBalance

02

Properties and conditions

Engineering properties

PropertyValueUnitCondition
Density2.67g/cm³Representative; verify product form and condition
Elastic modulus68–75GParoute dependent
Thermal conductivity110–160W/m·Kbuild and heat-treatment dependent
Yield strength200–300MPaLPBF representative range
Tensile strength320–450MPaLPBF representative range
Elongation3–12%orientation and heat-treatment dependent

Conditions

casting

As cast

Conventional cast condition.

additive

LPBF as-built

As-built additive condition; orientation and parameter set required.

additive heat treatment

Stress relieved

Stress-relieved additive condition; cycle must be stated.

heat treatment

T6-type heat treated

Solution-treated and aged route; exact cycle required.

03

Processing and use

Processing

  • Build orientation, scan strategy, powder condition and stress relief govern anisotropy and defect population.
  • Hot isostatic pressing can reduce internal porosity but changes cost and microstructure.

Applications

  • Lightweight brackets
  • Heat exchangers
  • Housings
  • Topology-optimized components

Selection considerations

  • Do not transfer cast properties directly to additively manufactured material.
  • Fatigue performance is highly sensitive to surface condition and defects.

04

Standards and related materials

Standards and designations

SystemDesignationNote
ENEN AC-43000 / AlSi10Mg(a)casting family; verify route
DINAlSi10Mg
ASTMF3318additive AlSi10Mg material specification

Other names

  • AlSi10Mg

05

Sources and context

Sources

Confirm the applicable specification, product form and condition before using values for design or procurement.

Supply and sustainability

Broad powder availability, but powder reuse limits and oxygen control differ among qualification systems.

Near-net-shape production can reduce buy-to-fly ratio; powder atomization and inert processing are energy intensive.

Strategic context

Established engineering material with documented processing–performance relationships.