Metals & alloys · Ferrous alloys

AerMet 100 ultra-high-strength steel

A secondary-hardening steel designed for exceptional fracture toughness at very high strength, used in landing gear, armour and demanding aerospace hardware.

Family
Ultra-High-Strength Steel
Record
Standard
Conditions
1
Sources
5
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01

Overview

Material class
Metals & alloys
Category
Ferrous alloys
Family
Ultra-High-Strength Steel
Product forms
Sheet/plate, Bar/rod

Composition

ConstituentMinMaxTypicalNote
C0.210.250.23
Ni111211.5
Co131413.4
Cr33.53.1
Mo1.11.31.2
FeBalance

02

Properties and conditions

Engineering properties

PropertyValueUnitCondition
Density7.89g/cm³Representative; verify product form and condition
Elastic modulus195GPaRepresentative; verify product form and condition
Yield strength~1720MPaaged
Tensile strength~1930MPaaged
Fracture toughness~110–125MPa√mrepresentative
Hardness53–55HRCaged

Conditions

reference

Representative supplied condition

Condition not fully specified in the source record.

03

Processing and use

Processing

  • Double vacuum melting and strict inclusion control are commonly specified.
  • Heat treatment includes austenitizing, cryogenic treatment and ageing.

Applications

  • Aircraft landing gear
  • Arresting hooks
  • Armour components
  • High-duty shafts

Selection considerations

  • Use design allowables tied to melt route and product form.
  • Cadmium alternatives and hydrogen control matter during plating and overhaul.

04

Standards and related materials

Standards and designations

SystemDesignationNote
UNSK92580
AMS6532
CarpenterAerMet 100trade designation

05

Sources and context

Sources

Confirm the applicable specification, product form and condition before using values for design or procurement.

Supply and sustainability

Limited qualified producers and long aerospace qualification cycles.

High-value closed-loop scrap and component life extension are important due to cobalt and nickel intensity.

Strategic context

Combines ultra-high strength with fracture toughness for safety-critical aerospace structures.

Critical inputs: Nickel, Cobalt, Molybdenum

Basis: EU Critical Raw Materials Act (2024); USGS 2025 Critical Minerals List